What is HEBEL and how to make it - Civilwork

Tuesday, August 14, 2018

What is HEBEL and how to make it


Light brick is one of the development of appropriate technology. Whereas the beginning of light brick was made to replace brick with a weight that is certainly lighter and also soundproof. Even though it is called light brick, this brick is actually not too light, one light brick weighs around 8-10 kg depending on dimensions. Only when compared to ordinary / normal concrete of the same size, this lightweight brick is much lighter. So that the suitability of this light brick is given the name of lightweight concrete instead of lightweight brick. Light brick, the name given to this lightweight concrete is so sticky and "ingrained in the community" that we no longer need to change its mention to light concrete. This lightweight brick function is generally used the same as red brick or ordinary brick, namely as a partition and does not accept structural loads. Light brick has several advantages compared to ordinary brick, such as having precise shapes and dimensions so that it will save adhesive and do not need to broadcast much.

Basically, this lightweight brick is lighter than ordinary concrete because due to the lightweight brick, air pores are formed. The cavity is wrapped in concrete so that it causes inside the light brick there is a lot of small empty space. Maybe, at first it will sound weird if a light brick turns floating on the water. How could it be? Light brick that is concrete can float in water? If we discuss it in physics, light brick floats because it has a smaller density than Water. Is it possible that light brick has a density smaller than water? yes, because density is the weight of objects of the same volume. while if we weigh light brick then to get the density must be divided by volume. While the light brick volume consists of many air cavities.

To make it easier and easier to understand, I made a simple analogy. Why do ships made of iron float? yes because of that, the influence of air. you know ... the iron on the ship is not a lot of cavities? Imagine we have a large ball with an iron wrapper with an empty space of air that is not connected to the outside air. then the ball will float, just like light brick, the pore is almost not connected to the outside air.

The fewer cavities that are connected with the air outside and with each other, and the smaller the absorption power / light brick absorption, the longer the lightweight brick floats in the water. so don't be surprised, if there is a light brick floating in just one week, it's gone. This is because absorption which fills the pores / cavities in light brick gradually fills with water and is also affected by the connection between pores.

In the market, there are several types of lightweight bricks, namely lightweight AAC and CLC bricks. Generally light brick that is widely produced in the market is light brick CLC. Then what is AAC light brick? AAC lightweight brick is a lightweight brick Autoclave Aerated Concrete This lightweight brick is made with the help of high pressure steam. Where in the making of the dough is inserted into the Autoclaved tool. In the tool it will be given high pressure and temperature, so that AAC brick material which is a material of lime and silica sand will react to form pores. AAC light brick production requires large investment costs, because it requires a boiler and an aerated chamber as well as maintenance and also needs a team of experts to run the tools and methods. But the light brick produced will generally be lighter than the light brick CLC.
AAC light brick has a dry density between 650 kg / m3 up to 700 kg / m3. while CLC ring bricks range from 800 kg / m3 to 1000 kg / m3.

If AAC brick requires expensive equipment and special environmental manufacturing, it is different from CLC light brick. CLC lightweight bricks can be said to be conventional. Cellular Lightweight Concrete, or what we used to call CLC, is an ordinary concrete mix with Cement and aggregate (fine). For concrete to have a light weight, a lot of pores are needed. To form these pores, admixture is added during stirring. The additive or admixture is a Foam Agent which is useful for making foam / cavities during stirring. CLC light brick density will depend on the specific gravity of the foam produced by the foam agent.

How to install light brick is similar to the installation of ordinary brick or brick. The difference is that the entire installation process must be very thorough, if not, the level of precision will not be achieved so that the couple and the show become wasteful. Jidar aluminum and water pass must absolutely be used. To keep the couple's mixture (both with instant cement and ordinary cement) can have the same thickness, then use a special spoon that has square teeth at the end which is usually called roskam. With this roskam, a pair of 3-5 mm thick will be obtained. Unlike red brick and brick, this pair only uses a mixture of cement and water, without sand.

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